Automatic Overflow Filling Machine is suitable for liquids from low to medium viscosity, and also ideally used to fill very foamy products at high speed. The SVOFLF machine designed with advance technology which is suitable for handling a wide variety of semi- Low Viscous products. Overflow Filler is typically used in consumer packaging applications where a consistent visual even fill level is required. Advance PLC integrated control system provides consitantat equal level filling as desired.The delicate. This SVOFLF model having Touch Screen Display and this user friendly features of the display allows the operator to adjust the diffrent varient product and also capable to store multiple recipe in the system.
The operator can create, copy, edit and recall the recipe as desired. Change over completely tools-free, giving users a fast and efficient result. The personalized control panel system is easy to use and offers effective result management through the production monitoring on the PLC.User-friendly design allows the operators to have an easy time operating and maintaining the machine. Applicable products include Juice, shampoos, foamy chemicals, cleansers, sauces, syrups, light gels and much more.
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Specification of Automatic Overflow Liquid Filling Machine
| Model | SVSPF-4 | SVSPF-6 | SVSPF-8 |
| Direction of Movement | Left to Right | Left to Right | Left to Right |
| Output/Min* | Up to 30 BPM | Up to 50 BPM | Up to 80 BPM |
| Power Supply | 1.5 kW Single Phase 220 Volts / 50 Hz (Main Machine) (Can Customized as Client Need) | 2.5 kW Single Phase 220 Volts / 50 Hz (Main Machine) (Can Customized as Client Need) | 4 kW Single Phase 220 Volts / 50 Hz (Main Machine) (Can Customized as Client Need) |
| MOC | Stainless Steel 304, Anodized Aluminum | Stainless Steel 304, Anodized Aluminum | Stainless Steel 304, Anodized Aluminum |
| Machine Dimension | L 2000 mm x W 1200 mm x H 1800 mm (+/- 50mm ) | L 2500 mm x W 1200 mm x H 1700 mm (+/- 50mm ) 25 | L 3500 mm x W 1500 mm x H 1700 mm (+/- 50mm ) |
| Convayer Length | L 2000 mm x W 100 mm | L 2500 mm x W 100 mm | L 3500 mm x W 100 mm |
| No. of filling Head | 4 Nos. | 6 Nos. | 8 Nos. |
| Filling Range | 100 ml to 1000 ml | 100ml to 1000 ml | 100ml to 1000 ml |
| Machine Motion | Linear (Left To Right) | Linear (Left To Right) | Linear (Left To Right) |
| Filling Volume Accuracy | +/-1 % (depending upon type of liquid ) | +/-1 % (depending upon type of liquid ) | +/-1 % (depending upon type of liquid ) |
| Filling Nozzle | Over Flow with Pneuamatically Driving System (Drop free nozzel) | Bottom to top Pneuamatically Driving Nozzel System (Drop free Pnematic shut off vlave) | Bottom to top Pneuamatically Driving Nozzel System (Drop free Pnematic shut off vlave) |
| Volume Adjustment | Adj. of Over flow Nozzle | From Tocuh Screen Display | From Tocuh Screen Display |
| Storage Tank Capacity | 70 ltr. | 100 ltr. | 150 ltr. |
| Suitable for Products | Low/ Miduam vsusous Liquids -juice, oil, water, vinegar, milk, non carbonated liquid, disinfectants, and chemicals | Low/ Miduam vsusous Liquids -juice, oil, water, vinegar, milk, non carbonated liquid, disinfectants, and chemicals | Low/ Miduam vsusous Liquids -juice, oil, water, vinegar, milk, non carbonated liquid, disinfectants, and chemicals |
| Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
| Air Supply | 5-6 CFM with 6 bar pressure with filter and regulator | 6-8 CFM with 6 bar pressure with filter and regulator | 8-10 CFM with 6 bar pressure with filter and regulator |
| Machine Weight (kg) | 250 | 350 | 425 |
| * Speed depend on fillng materil viscocity and nature of foaming . | |||
| **If Optional Features Are Choosen,Above Data May Vary. | |||
Salient Features of Automatic Overflow Liquid Filling Machine
- No Bottle No Filling
- No Change Parts for change in Bottle Size -Minimum Change Over time
- Construction inlucding base frame structure of SS 304 anodized aluminium to ensures durability
- Precisely desinged of nozzle which allows equal level of filling
- Integrated digital control with PLC and user friendly Touch screen controls for easy operation
- Each filling nozzel can adjust seperate which alllows fine tuning of each nozzel.
- 7” color touch screen display with multiple no. of recipe storage features
- Bottle holding mechanism for the best position of the bottles before filling action.
- Anti drip Nozzle to keep clean surafce of bottle & conveyer and perfect finished product.
- Diving Nozzle to reduce bubbling of foamy liquids
- Adjustable conveyor guide rails to accommodate with different products
- Reicipe base system which allow minimum Change Over time
- Inbuilt overflow Storage tank with auto cut off inlet valve
- Accurate and repeatabiltiy of fill volume.
- Synchronized variable speed control
- CIP without open any part at temperatures up to 70°c
- All contact parts are SS.-304/ 316//PTFE/Teflon/Silicon and non-contact parts SS 304
- Integrated fault light/ alarm to inform operator production error
- Partially guarding for safety
Our Products
- Automatic Bottle Unscrambler Machine
- Bottle Washing Machine
- Filling Machine
- Capping Machine
- Labeling Machine
- Shrink Wrapping Machine
- Case Packing Machine
- Special Purpose Machine
Optional Features of Automatic Overflow Liquid Filling Machine
- Safety Cabinet : To get more hygienic environment and ensure safety & quality use safety cabinet
- In Feed / Out Feed Jamming Sensor : When In Feed / Out Feed bottle jamm - Machine stop with alarm
- Tower Light : Tower light Indicates the status of the process
- Bottle Neck Holding Guide : Bottle neck holding mechanism for the best position of the bottles before filling action.
- Inspection & Rejection System : Additional remote E-stops Sanitary, hazardous, flammable and corrosive environment construction
- Flame Proof System : Provide Flame proof control panel wtih flame proof electrical and electronics devices for flammble filling material
Product Also Known As of Automatic Overflow Liquid Filling Machine
- Automatic low viscous Filling Machine
- Automatic over flow pressure Filling Machine
- Automatic liqure Filling Machine
- Automatic juice Filling Machine
- Automatic Bottle Filling Machine
Machine Operation Process of Automatic Overflow Liquid Filling Machine
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Step 1
Feed bottles on conveyor or using automatic botte turntable. The Conveyor convey the bottles very smoothly. When container moves on conveyor Product Sensor gives command to PLC and Stopper system hold the bottle below the filling station at right position for filling. -
Step 2
The Driving Nozzels unit comes downward and nozzles entering in to the bottle and start the filling process. Once the liquid reaches the desired cosmetic fill level in each bottle, excess liquid or foam overflows back to the overflow tank.
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Step 3
Nozzles unit moves upward and Bottle Stopper will open and bottles moves out from the filling statiion. -
Step 4
Then the bottle goes to the next processing.
Video of Automatic Overflow Liquid Filling Machine
Frequently Asked Questions
Overflow filling machines are an ideal solution for glass and other clear containers, like a typical 750ml distilled spirits bottle or clear plastic beverage bottles. By filling to a level, this type of bottle filler insures an even, consistent finish, perfect for shelf display.
Rather than filling by volume or weight, the overflow filler uses a nozzle that, once liquid reaches a certain level in the container, overflows product back into a holding tank. By creating a seal over the bottle and allowing product to recirculate, the overflow filler creates a unique fill to level system.
High performance, easy to clean, easy to operate, expandable at low cost. Offers the greatest flexibility at the lowest cos
Overflow liquid filling machine is the most widely used machine in bottle filling operations.
It handles a wide range of thin, free flowing liquids as well as liquids with medium viscosity.
Overflow filling machine are also known as a “fill to level” filling machine or cosmetic height filler.
The container specification do not vary greatly
Automatic overflow liquid filling machine fills to a target fill height in the container rather than volumetrically.
The volumetric accuracy of this machine is excellent as container specification do not vary frequently.
Syrups, light gels and Shampoos, Foamy Cleansers and Chemicals, Water, Fruit juice, Wine, Tea, and other non Carbonated Aqueous Beverages.
