Automatic Mass Flow Liquid Filling Machine
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This versatile model Integrated with PLC which allows accurate and repeatable filling operation of both large and small volumes. This SVFMF is by state-of-the-art HMI having Touch Screen Display and this user friendly features of the display allows the operator to adjust the fill volume and also capable to store multiple recipe in the system.
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Specification of Automatic Mass Flow Liquid Filling Machine
| Model | SVFMF-4 | SVFMF-6 | SVFM-8 |
| Direction of Movement | Left to Right | Left to Right | Left to Right |
| Output/Min* | Up to 30 BPM | Up to 50 BPM | Up to 70 BPM |
| Power Supply | 1.5kW Single Phase 220 Volts / 50 Hz (Main Machine) (Can Customized as Client Need) | 3 kW Single Phase 220 Volts / 50 Hz (Main Machine) (Can Customized as Client Need) | 4 kW Single Phase 220 Volts / 50 Hz (Main Machine) (Can Customized as Client Need) |
| MOC | Stainless Steel 304, Anodized Aluminum | Stainless Steel 304, Anodized Aluminum | Stainless Steel 304, Anodized Aluminum |
| Machine Dimension | L 2000 mm x W 1500 mm x H 1700 mm (+/- 50mm ) | L 3000 mm x W 1500 mm x H 1700 mm (+/- 50mm ) | L 3500 mm x W 1500 mm x H 1700 mm (+/- 50mm ) |
| Convayer Length | L 2000 mm x W 100 mm | L 3000 mm x W 100 mm | L 3500 mm x W 100 mm |
| No. of Head | 4 Head | 6 Head | 8 Head |
| Filling Range | 50ml to 5000 ml | 50ml to 5000 ml | 50ml to 5000 ml |
| Machine Motion | Linear (Left To Right) | Linear (Left To Right) | Linear (Left To Right) |
| Filling Volume Accuracy | +/-1 % (depending upon type of liquid ) | +/-1 % (depending upon type of liquid ) | +/-1 % (depending upon type of liquid ) |
| Filling Nozzel | Bottom to top Pneuamatically Driving Nozzel System (Drop free Pnematic shut off vlave) | Bottom to top Pneuamatically Driving Nozzel System (Drop free Pnematic shut off vlave) | Bottom to top Pneuamatically Driving Nozzel System (Drop free Pnematic shut off vlave) |
| Volume Adjustment | From Tocuh Screen Display | From Tocuh Screen Display | From Tocuh Screen Display |
| Storage Tank Capacity | 70 ltr. | 100 ltr. | 150 ltr. |
| Suitable for Products | Free Flowing Liquids | Free Flowing Liquids | Free Flowing Liquids |
| Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
| Air Supply | 2-3 CFM with 6 bar pressure with filter and regulator | 3-4 CFM with 6 bar pressure with filter and regulator | 4-5 CFM with 6 bar pressure with filter and regulator |
| Machine Weight (kg) | 450 | 650 | 900 |
| * Speed depend on fillng materil viscocity and nature of foaming . | |||
| **If Optional Features Are Choosen,Above Data May Vary. | |||
Salient Features of Automatic Mass Flow Liquid Filling Machine
- No Bottle No Filling
- No Change Parts for change in Bottle Size -Minimum Change Over time
- Construction inlucding base frame structure of SS 304 anodized aluminium to ensures durability
- Magnetic / Mass flow meters Integatred with PLC system -Fills to accurate weight
- Each filling head having individual flow meter which alllows fine tuning of each nozzel.
- Dual-position positive shut-off valves are also an available option that provides variable flow control for slow/fast/slow or fast/slow filling.
- 7” color touch screen display with recipe storage
- Bottle holding mechanism for the best position of the bottles before filling action.
- Drip Free Nozzle to keep clean surafce of bottle & conveyer and perfect finished product.
- Diving Nozzle to reduce bubbling of foamy liquids
- Adjustable conveyor guide rails to accommodate with different products
- Inbuilt Storage tank with auto cut off inlet valve
- Reicipe base system which allow minimum Change Over time
- Adjustment of filling volume of individual nozzle by HMI
- Synchronized variable speed control
- CIP without open any part at temperatures up to 70°c
- All contact parts are SS.-304/ 316//PTFE/Teflon/Silicon and non-contact parts SS 304
- Accurate and repeatable fill volume
- Integrated fault light and alarm to inform operator production error
Our Products
- Automatic Bottle Unscrambler Machine
- Bottle Washing Machine
- Filling Machine
- Capping Machine
- Labeling Machine
- Shrink Wrapping Machine
- Case Packing Machine
- Special Purpose Machine
Optional Features of Automatic Mass Flow Liquid Filling Machine
- Safety Cabinet : To get more hygienic environment and ensure safety & quality use safety cabinet
- Infeed Timing Screw : Provides precise container spacing, no need to adjust fill nozzle positions during changeovers
- In Feed / Out Feed Jamming Sensor : When In Feed / Out Feed bottle jamm - Machine stop with alarm
- Tower Light : Tower light Indicates the status of the process
- Bottle Neck Holding Guide : Bottle neck holding mechanism for the best position of the bottles before filling action.
- Flame Proof System : Provide Flame proof control panel wtih flame proof electrical and electronics devices for flammble filling material
Product Also Known As of Automatic Mass Flow Liquid Filling Machine
- Automatic Flow Meter Filling Machine
- Automatic E-Filling Machine
- Automatic Linear flow meter Filling Machine
- Automatic Edible oil Filling Machine
- Automatic Lubricant Oil Filling Machine
Machine Operation Process of Automatic Mass Flow Liquid Filling Machine
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Step 1
Feed bottles on conveyor or using automatic botte turntable. The Conveyor convey the bottles very smoothly. When container moves on conveyor Product Sensor gives command to PLC and Stopper system hold the bottle below the filling station at right position for filling. -
Step 2
The Driving Nozzels unit comes downward and nozzles entering in to the bottle same time PLC unit gives command to Acutator valve & Gear pump will start the filling.Flower meter which placed inline with nozzel will mesure the liquid flow.
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Step 3
When flow meter count reach at sattable count then actuator valve goes shut off and same time servo motor also stop. Nozzles unit moves upward and Bottle Stopper will open and bottles moves out from the filling statiion. -
Step 4
Then the bottle goes to the next processing.
Video of Automatic Mass Flow Liquid Filling Machine
Frequently Asked Questions
The machine has its own pumping system to fill the programmed liquid in Bottle. The flow of liquid is measured and converted in to electronic signals being controlled by the PLC base circuit. No mechanical adjustments are required to set different fill volumes with different sizes of containers.
While the machine fills the bottle, the load cell measures the change in overall weight. Once the predefined overall weight has been reached, the filling process automatically stops and the bottle is conveyed to the capping station.
Unobstructed flow passage without projecting parts,No moving parts,No additional pressure drop,
Essentially flow profile insensitive, only short inlet and outlet sections required,Unaffected by changes in temperature, density, viscosity, concentration and electrical conductivity.
Packaged drinking water/ natural water,Carbonated soft drinks,RTS juices & beverages,Edible oils/ industry oils/ lube oils,Pharmaceutical liquid,Agro chemicals & veterinary products,Dairy & milk products.
Automatic Mass Flow Liquid Filling Machine
By Packaging Type
PET
HDPE
Glass
Aluminium
By Industries
Pharmaceutical
Brewery
Agriculture
Chemical
Dairy
Foods
By Application
Ketchup
Mustard
Syrup
Dipping sauces
Shampoo
Liquid Detergent
Pesticides
Water
Juice
Liquor